Asphalt production occupies a high position among profitable types of business. There are always problems with roads in Russia. Although high-quality asphalt has a service life of about 15 years, roads deteriorate much earlier due to negative environmental influences. Every year the asphalt is changed in certain areas. Therefore, there is always a demand for it.

• Step-by-step plan for starting an asphalt production business
• Let's get acquainted with the range and types of asphalt production plants
• What profit does asphalt production bring to the business organizer?
• How much money do you need to start a business?
• What equipment to choose for asphalt production?
• OKVED code for asphalt production
• What documents are needed to open?
• Asphalt production technology
• We select personnel
• Where to sell asphalt?

The asphalt that is laid on roads is a mixture consisting of the following components:

• sand;
• crushed stone (of varying degrees of grinding);
• mineral powder;
• bitumen (binds the above substances).

The largest share in the mixture is crushed stone (85%), and the smallest is bitumen (5%). The latter component has binding properties only when molten. Therefore, a mixture that is prepared but not applied soon will spoil. Such asphalt loses all its qualities and breaks easily. This refers to the hot look. Therefore, the production of asphalt is not only the preparation of the mixture, but also the timely laying of the road surface.

But there is also the production of cold material, which can subsequently be sold through specialized construction stores.

Step-by-step plan for starting an asphalt production business

This type of business has its advantages:

• stable income;
• demand for asphalt;
• support from the state;
• year-round production (in the case of cold asphalt production).

Let's get acquainted with the range and types of asphalt production plants

There are three types of asphalt:

Sand. It is made from sand and is used for laying sidewalks and walkways.

Fine grained. It is laid on the main road surfaces. It differs in composition from the first only in the crushed stone fraction, which is 10 mm.

Coarse grain. It is necessary to create the bottom layer of the road. From the name it is clear that for its production they take crushed stone of a large fraction (from 35 mm).

There are two types of plants that make asphalt: cyclic and continuous.

Cyclic

They are located near major cities and produce small quantities of finished products, depending on customer needs. They are good because they produce different types of asphalt.

There are also disadvantages. As a rule, cyclic factories produce a small number of goods. Also, enterprises are classified as stationary.

Continuous

This is a type of factory with minimal technical equipment that provides mobility to the enterprise. They produce asphalt non-stop.

Disadvantages: there is no special screening device and tower with which mineral elements are sifted. As a result, the finished product deteriorates.

What profit does asphalt production bring to the business organizer?

Asphalt production in our country is a highly profitable business, regardless of its scale, location and other factors affecting profit margins. This economic indicator depends on:

• Equipment used for the production of asphalt.
• Production and administrative costs of the company.
• Demand for asphalt.
• Asphalt sales prices.
• The number of competing enterprises operating in your region.

If we take as a basis the average cost of asphalt, which is produced in a small enterprise, as well as current prices for these products, then, provided that you have reliable sales channels, you can earn about 330 thousand rubles per month.

How much money do you need to start a business?

To open a business you will need considerable funds, which will be used to purchase:

• equipment (more than 1 million rubles);
• delivery and installation of units (250 thousand rubles);
• transportation costs (100 thousand rubles);
• other expenses (200 thousand rubles).

In total, you will need at least 2 million rubles. But there is also good news. The business will pay for itself in about 6 months.

An asphalt production business is a profitable project that will bring a stable profit. This is due to the high demand for road laying material.

What equipment to choose for asphalt production?

For mobile production you will need the following equipment:

• mini asphalt plant – produces 3-5 tons per hour (1 million rubles);
• mobile asphalt concrete plant - produces 10 tons per hour (4 million rubles);
• front loader (RUB 2 million).

They are suitable for work on the road laying site.

At the cyclic plant, a tower and a screen are installed, which is a sieve and a crusher. With the help of a screen, high quality of the finished asphalt is achieved, since the crushed stone is separated into fractions, preventing large particles from getting into the fine-grained form and vice versa.

OKVED code for asphalt production

According to the all-Russian classifier of activities, asphalt production belongs to the group with OKVED code 26.82.2 (production of asphalt, bitumen, pitch in blocks).

What documents are needed to open?

To operate legally, you must register your business as a sole proprietorship or limited liability company. The second option is more profitable if you are going to enter into contracts with legal entities.

The advantage is that no licenses are required. This is due to the lack of state standards. Therefore, owners have the right to choose their own production technology.

Asphalt production technology

There are three ways to make asphalt:

• hot;
• warm;
• cold.

They differ from each other in the temperature of the technological process. Below is the technology for preparing hot asphalt.

We select personnel

In order for the enterprise to function effectively, the owner must hire qualified personnel. If management plans to lay the asphalt immediately after it is prepared, then trained employees will also be required for this. Key workers:

• operators (servicing equipment);
• movers;
• general workers;
• drivers;
• accountant;
• manager.

At first, the founder will be able to take on the responsibilities of a manager. And you can entrust the maintenance of the company’s accounting records to an outsourcing company.

Where to sell asphalt?

You can offer your products:

• organizations involved in the construction and repair of federal and municipal highways;
• companies responsible for the condition of sidewalks, roads at the entrances to houses, parking lots, and roads for pedestrians.

The asphalt production business is a rather specific, but profitable occupation. Setting up an enterprise will require not only knowledge, but also expensive technical equipment. Asphalt is an adhesive substance, translated from Greek means bitumen, resin. Asphalt concrete is bitumen adhesive itself filled with different fractions of crushed stone and other building materials. Actually, the two concepts are significantly different from each other.

Asphalt is considered a widespread material and is actively used for the construction of road surfaces, pedestrian sidewalks, entrances and open areas. In addition, laying asphalt is not a complex technological process and does not require much time, so many owners in private cooperatives prefer to use this material as a covering for street roads, ramps, and driveways to a garage or house.

Rent of space for business.

To set up a production plant that will produce asphalt, some area will be required. Typically, the equipment is installed in an open area and renting an ordinary workshop or building is not required. Leased land for technical purposes with an area of ​​at least 400 square meters can be used as an industrial zone. m. The average cost in the Moscow region for this type of land is about 5,000 rubles per sq. m. m. per year, respectively, 400 x 5,000 = 2,000,000 rubles.

It is worth considering that lands of this type are not issued for a short time. The rental period can be taken as 5 years, which equals 2,000,000 x 5 (years) = 10,000,000 rubles for rent. You should choose an area with flat terrain in order to eliminate the additional costs of planning the site with a bulldozer in the future. This could be an ordinary sand pit or a vacant lot in an industrial area.

Waste on equipment and machinery.

Asphalt production is a fairly serious activity that requires expensive equipment and special equipment, in particular dump trucks.

Basic technical equipment and special transport:

Mobile asphalt concrete station - from 1,500,000 rubles;
- water pump - 20,000 rubles;
- tractor-excavator with blade - 1,200,000 rubles;
- dump truck - from 250,000 rubles;
- air compressor - 12,000 rubles;
- crusher for processing raw materials - 45,000 rubles;

The cost of equipment and machinery is calculated based on the average data of offers in major cities of Russia, without taking into account possible drops or increases in prices. The total amount will be: 1,500,000 + 20,000 + 1,200,000 + 250,000 + 12,000 + 45,000 = 3,027,000 rubles, excluding transportation, installation and configuration costs.

Working personnel and purchase of raw materials for production.

It is necessary to produce asphalt concrete according to strictly established standards, and also to comply with special production technology. You will need workers with experience in construction or road repair services. Each specialist must be well trained and responsible for the work in their area. To start production, you need: two concrete workers, an excavator operator, a driver for a heavy dump truck and a process engineer who will monitor the quality of the products.

Average salary of blue-collar workers in large regions (Moscow, Rostov-on-Don and Tambov):
- process engineer - 62,000 rubles;
- concrete worker - 35,000 rubles;
- excavator operator - 45,000 rubles;
- truck driver - 42,000 rubles;

Salaries are calculated based on average labor market data: 62,000 + 70,000 (two people) + 45,000 + 42,000 = 219,000 rubles per month, respectively, for the year 219,000 x 12 (months) = 2,628,000 rubles.

Asphalt concrete production technology.

Asphalt concrete consists of 6-8% pure sticky bitumen and more than 80% crushed stone or gravel filler. The essence of production is to mix all the components in a heated form as efficiently as possible and obtain a homogeneous thick mass, which is used for arranging the road surface. It is worth noting that immediately after the production of asphalt concrete, it should be used for its intended purpose within 3 to 6 hours; after this time, the material becomes unusable and must be processed.

Types of asphalt.

There are three types of artificial asphalt that are used to cover roads. Each type has its own purpose:

1. Coarse-grained type of asphalt concrete - used for the construction of the main layers of the road surface; thanks to the large fraction of crushed stone (about 20 - 40 mm), this type is excellent as a base for further layers;

2. Medium-grained - laid on the base and is a full-fledged asphalt concrete. The filler fraction size is no more than 15 mm;

3. Sand type - mainly used for arranging sidewalks and park paths. This type of asphalt concrete is considered the highest quality and aesthetically attractive. A fraction of 2 - 5 mm in size is used.

In addition, asphalt concrete is divided according to production technologies:

Cold;
- warm;
- hot;

Each category has different levels of pressure and temperature to bring the various components to a state of readiness. A heated or hot mixture is obtained by enriching it with bitumen binder. For cold asphalt, only one heated component is used.

A working resource on the Internet can become an effective and quickly effective advertisement. The website contains all the interesting information about the production of asphalt concrete, its sales, video materials, etc. With promotion services, your own website costs at least 200,000 rubles. Since the material is not very popular and is mainly in demand only for construction companies, there will simply not be enough clients at first. Asphalt concrete production can be advertised in newspapers, magazines, and some wall advertisements. The cost for placing an advertisement in a popular magazine or newspaper may vary depending on the specific type, rating and popularity of the press itself.

Product sales plan and possible payback periods.

A mini-plant for the production of asphalt concrete in small quantities is in demand among summer residents and owners of private houses. Some companies (from other areas of production) are looking for profitable offers in advance and in most cases offer long-term cooperation to the owner of such a plant. The sales target is aimed at a contingent of summer residents and owners of private country real estate, who often order building materials on this topic.

The cost of asphalt concrete is about 2,300 rubles per ton, the minimum order is generally at least 5 tons, respectively 5 x 2,300 = 11,500 rubles. for 5 tons. Taking into account that the demand for such material will be relatively average, approximately 3 orders per day, for 6 days, the profit will be - 11,500 x 3 x 6 = 207,000 per week, respectively for the month 207,000 x 4( weeks) = 828,000 rubles, and for a year 828,000 x 12 (months) = 9,936,000 rubles.

Costs are equal to: 7,855,000 rubles, net profit 9,936,000 - 7,855,000 = 2,081,000 rubles per year. The payback period, according to preliminary calculations, is about 8 - 14 months, depending on the season.

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* The calculations use average data for Russia

Asphalt is an indispensable material for road construction, but it is also used in many other branches of human activity. It serves as the basis for the preparation of waterproofing, roofing, and is even used in painting. However, in all these cases, the preparation technology is radically different, so an entrepreneur who decides to start producing asphalt must initially decide on the direction. The most promising is the production of asphalt concrete, which is used in the construction of road pavements, and it is profitable to engage not only in the production of the material, but also in the subsequent laying of asphalt, although you can limit yourself to only creating a production enterprise.

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There are enough offers in this area on the market, and an entrepreneur just starting out is forced to offer his consumers some advantages of his product. The most obvious thing is to reduce the price of products, but this is not always possible, because it also depends on the supplier of raw materials, and if it is too far from the place of production, the cost of production will be significantly higher due to transportation costs. You also need to immediately take care of finding partners, especially if you plan to create asphalt for road surfaces - such material is suitable for use only immediately after production; subsequently it cools down and becomes brittle, making it impossible to lay it.

There are, however, some asphalt production technologies that make it possible to transport asphalt to the laying site; also today mobile plants have been developed that move from place to place. Mobile factories are much cheaper than stationary ones, and an entrepreneur should seriously consider this option for organizing his business. At the same time, there may be no other companies in the region of work that are engaged in such asphalt production.

In any case, before starting work, you need to carefully study the market, competitors’ offers and prospects for your own growth. Customers for asphalt laying will primarily be municipal institutions that are responsible for the condition of state roads. A significant share of the market is occupied by private construction companies that carry out landscaping of the territory, and this range of work also includes laying access roads. Customers for asphalt laying can be private entrepreneurs who want to develop their own territory, for example, lay roads, sidewalks or create a parking space. However, it is worth considering that in most cases, large construction companies and, especially, municipal institutions have already established relationships with asphalt manufacturers, so they will have to be convinced that the new production is more efficient, offers a higher quality product and service, and, if possible, a lower price . Otherwise, there is no guarantee that the entrepreneur will be able to find sales channels for his products.

To start working, you need to register as a business entity. Individuals can register as an individual entrepreneur, but if there is a need to register a legal entity, the preferred form is a limited liability company. This is due to the fact that in this case a simplified taxation system will be available, which in turn allows you to transfer no more than 6 percent of income or 15 percent of operating profit to the state. It is important to choose the right OKVED codes, and such activities fall under the definitions (OKPD 2) 42.1 Roads and railways; construction work on the construction of roads and railways and (OKPD 2) 23.64 Construction mixtures and solutions. Considering that there is now no need to comply with the state standard, an entrepreneur can produce asphalt using any chosen technology, although municipal services will most likely give preference to the company that supplies the standard material.

Next, you need to decide on the location of future production. If you plan to open a stationary plant, then you need a large area to accommodate all the equipment, provide access roads and communications, and build or repair premises. Depending on the planned production volumes, the territory of the complex may be different; in this case, an entrepreneur can start with a small plant, gradually expanding production as he develops. However, you should not think that a mobile plant is much easier to maintain, because placing your equipment will also require considerable space, as well as additional vehicles for transportation. It is important to take into account that the asphalt production plant should be located as close as possible to the road construction sites. A form of work is possible when the asphalt concrete plant is only a producer of the material, and the resulting product is taken away immediately after production by the partner who is engaged in laying the asphalt.

The stationary asphalt concrete plant must then cooperate with as many companies as possible that carry out road construction work. A more modern approach is still to launch a mobile plant, because in this case, transportation costs are significantly reduced, and the work is completed much faster; moreover, a small mobile plant loses much less money during its downtime.

Ready ideas for your business

In most cases, it is better to be located within a large populated area, although if large-scale construction of a roadway is planned on any section of the route, located far from populated areas, but close to the construction site, the asphalt concrete plant will certainly receive a contract for the supply of material.

The asphalt production technology involves the use of gravel, sand and crushed stone, which serve as the basis for the production of stone material, and the binder is bitumen or mineral powders. In simple terms, asphalt is produced by mixing all the components, but all this is done only at high temperatures, because only in this case the bitumen can bind the components together.

Ready ideas for your business

The composition of the equipment may vary depending on the chosen technology, but usually includes a cleaning system, heating and mixing units, storage and dosing of bitumen, special installations for modifying the characteristics of mixtures, as well as a general control system.

The most favorable prices for equipment are offered by suppliers from China; European analogues will cost an order of magnitude more, but in this case more complete support will be provided and the quality of the machines will be guaranteed. You can find many representatives of foreign companies in Russia, which allows you to contact them directly without conducting other negotiations with foreign companies. The cost of a complete mobile plant starts at about one and a half million rubles; equipping the smallest stationary plant will cost several times more and can reach 10 million rubles. In some cases, a relatively large plant may require an investment of several tens of millions.

Equipment suppliers must train customer personnel in the use of all devices. It should be noted that the production of equipment may take some period of time, which is usually initially indicated by the manufacturer. An entrepreneur should also think about purchasing his own fleet of specialized equipment, because it may be much more profitable for him to import raw materials to his own production on his own without contacting a third-party transport company.

To work in the company, you will have to attract a fairly large number of specialists, and if you plan not only production, but also laying asphalt, you need to hire a team of workers who will carry out construction work. At its core, this represents running two different types of business at the same time, which is why it makes sense to consider the option of cooperation with a third-party company. Equipment operators, loaders, drivers, and support workers will be required, and several departments may be created at the enterprise to manage individual processes of the enterprise. The separation of functions and responsibilities will allow you to more effectively manage the organization and optimize the entire operation of the production process. However, all business processes that are not related to the organization’s profit making can be outsourced. Depending on the scale of the enterprise, a staff of several dozen people may be required, but a small plant can serve significantly fewer people.

Ready ideas for your business

An entrepreneur must also constantly monitor new products and innovative developments in the field of asphalt production. Due to the fact that this material is often used in construction and in large volumes, many companies are developing some more advanced technologies. In some cases, even franchise agreements are offered, and a businessman who is hesitant to start his own business without the support of a more experienced company may consider such offers. But in any case, you will have to spend a lot of effort searching for clients, this is especially true if there are a large number of competitors. However, you should post information about yourself on thematic portals on the Internet, and perhaps even create your own website, which will contain the companies’ proposals for cooperation.

Such a business can be a promising endeavor if you select high-quality and reliable equipment, find nearby suppliers of raw materials, business partners and potential customers. However, launching this type of business will require several million rubles, and sometimes several tens of millions. However, such a direction may be of interest to investors or credit institutions, thanks to which it will be possible to find funds in the form of borrowed capital for the start.

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The most “important” material for paving is asphalt. Considering how quickly roads deteriorate, raw materials are in consistently high demand in the construction market. The main consumers of the products are housing and communal services, transport companies, and private enterprises. And the production of products that are in demand will always bring profit. Why not plan to produce cold asphalt in your region?

The production of asphalt involves mixing sand, crushed stone of various fractions, bitumen and mineral powder using a certain technology. The process, from a technological point of view, is simple - even a non-professional can master it. In addition, all production stages are performed on automatic equipment.

Our business assessment:

Starting investment – ​​1,500,000 rubles.

Market saturation is average.

The difficulty of starting a business is 6/10.

Legal registration of business

In order for the entrepreneur to have the opportunity to enter into profitable contracts for the supply of asphalt to large companies in the future, it is better to register the business in the form of an LLC. Legal registration is more complicated when compared with individual entrepreneurs - but this, in this case, is the best option. If you have little idea what documents are needed and where to submit them for verification, it is better to contact a lawyer. You will have to pay, but you will save a lot of time.

When registering a business, you will need to decide on the codes that suit your activity. You can use the following OKVED: 26.82.2 - Production of products from asphalt or similar materials.

What types of asphalt are there?

Before opening an asphalt production plant in Russia, think about the “range” of products that you will offer to consumers. This is important, since recipes and technology still need to be worked out and equipment selected.

An asphalt mini-plant can produce several types of products:

• Sandy asphalt. The mixture is actively used for arranging pedestrian paths and sidewalks. The composition includes the following ingredients - sand, fine crushed stone (up to 5 mm), bitumen.
• Fine-grained asphalt. Designed for arranging roadways. If the technology provides for the road surface to be covered in 2 layers, fine-grained asphalt acts as the second layer. The composition of the mixture is identical to sandy asphalt - the only difference is the size of the crushed stone (5-15 mm).
• Coarse asphalt. Necessary for laying the first (inner) layer of road surface. Asphalt production technology involves the use of coarse crushed stone (20-40 mm).

The profit received by the enterprise will be greater if it offers consumers all types of asphalt mixture. There is no need to purchase additional equipment or extra expenses - the recipe simply varies, depending on the quality of the crushed stone.

Asphalt manufacturing technology

The asphalt production process is simple. By type of technology, hot, cold and warm asphalt are distinguished. The fundamental difference lies in the temperature to which the mass is heated when mixing the components. For example, when producing hot and warm asphalt, the heated components are added to the warm binder. But the technology for producing cold asphalt involves the use of only one heated component - either crushed stone or a binder.

The raw materials used to make asphalt are quite available on the construction market. Choose suppliers who are located geographically closer to the plant you are opening - this will reduce delivery costs.

Sales of hot-melt asphalt are in higher demand. How is it produced?

• Sand, gravel, crushed stone are cleaned and dosed.
• The components are heated to 2000 °C.
• The raw materials are cooled to 1600 °C. Mineral powder and bitumen are added to the mixture to produce asphalt. Everything gets mixed up.
• The finished asphalt is stored without loss of its properties at a temperature of 150-1800 °C.

Despite the simplicity of the technology, the enterprise will need to hire an experienced technologist. At each stage, strict quality control must be carried out - from the acceptance of raw materials to the provision of the necessary conditions for storing finished products.

What equipment to buy

When opening your own asphalt production business, you need to decide on the volume of supplies of finished products. And based on this, it is worth selecting equipment of one power or another. Already at the stage of developing a business plan, look for clients in order to at least have an approximate idea of ​​how many finished products you will have to produce in the future.

The best option for “young” enterprises would be to purchase a mini asphalt plant. These are mobile installations that allow you to produce asphalt mixture right at the road repair site - this will save you from the cost of delivering products. There are several types of asphalt production plants:

• Trailed. Productivity – 3-40 t/h.
• Trailer. Productivity – 40-150 t/h.
• Containerized. Productivity – 120-400 t/h.

Mini asphalt plants of different types practically do not differ from each other in terms of design. The only difference here is the power. And it makes no sense for a beginning manufacturer to purchase high-power equipment - it will not be used “to its full potential”, and it will turn out that the money at the start is wasted. To minimize financial investments, start with a “simple” low-capacity installation. You can buy equipment for the production of low-capacity asphalt for 1,300,000-1,500,000 rubles. You'll save money by searching for deals on used units.

Mini-production of asphalt operates using the following types of equipment, which are included in the asphalt plant:

• mixer,
• bunkers for bulk components,
• bins for mineral components,
• bunker for the finished mixture,
• screening and crushing machines,
• devices for loading crushed stone and gravel,
• heaters and pumps,
• elevator.

More expensive equipment is also equipped with additional “components” that facilitate the process of producing asphalt mixtures - mini-boiler rooms; bunkers where production waste is “dumped”; fuel storage; mobile laboratory.

To be able to produce asphalt directly at the road laying site, you will need at least one front-end loader to load raw materials into bins - this, of course, cannot be done manually. The equipment costs even more than the asphalt production plant itself - about 2,000,000 rubles. For beginning entrepreneurs, it is more profitable to rent a forklift than to buy it, spending a lot of money at the start. The same applies to the transport that will transport the installation to the site - rent a car.

Where to look for premises

If you plan to start the production of cast asphalt, you will need a large area. Here you will need to place the workshop itself, warehouses for storing raw materials, office and service premises. Beginners in this field of business very rarely choose this option - the start-up costs are too high.

To place a mobile installation, large areas are not required. But the raw materials still need to be stored somewhere - the workshop needs to be converted into warehouses with optimal temperature and humidity levels. And these are also costs.

Profitability of the planned business

In general, you will spend at least 1,500,000 rubles to organize an asphalt manufacturing business. And this will be a small-capacity enterprise with a mobile installation!

The profitability of the mini-plant is quite high - all costs will pay off in 2-3 years. And this takes into account the fact that sales will not be carried out in the autumn-winter period. If you find customers who constantly require asphalt mix, your profits will be consistently high. Look for consumers among organizations responsible for the condition of municipal and federal roads, and contractors specializing in road repairs. Offer potential buyers more favorable conditions than your competitors - for example, free delivery of asphalt.

To make more profit, you can not only produce and sell asphalt, but also provide road repair services. In this case, you will need to hire workers.

Asphalt production occupies a high position among profitable types of business. There are always problems with roads in Russia. Although high-quality asphalt has a service life of about 15 years, roads deteriorate much earlier due to negative environmental influences. Every year the asphalt is changed in certain areas. Therefore, there is always a demand for it.

• Step-by-step plan for starting an asphalt production business
• Let's get acquainted with the range and types of asphalt production plants
• What profit does asphalt production bring to the business organizer?
• How much money do you need to start a business?
• What equipment to choose for asphalt production?
• OKVED code for asphalt production
• What documents are needed to open?
• Asphalt production technology
• We select personnel
• Where to sell asphalt?

The asphalt that is laid on roads is a mixture consisting of the following components:

• sand;
• crushed stone (of varying degrees of grinding);
• mineral powder;
• bitumen (binds the above substances).

The largest share in the mixture is crushed stone (85%), and the smallest is bitumen (5%). The latter component has binding properties only when molten. Therefore, a mixture that is prepared but not applied soon will spoil. Such asphalt loses all its qualities and breaks easily. This refers to the hot look. Therefore, the production of asphalt is not only the preparation of the mixture, but also the timely laying of the road surface.

But there is also the production of cold material, which can subsequently be sold through specialized construction stores.

Step-by-step plan for starting an asphalt production business

This type of business has its advantages:

• stable income;
• demand for asphalt;
• support from the state;
• year-round production (in the case of cold asphalt production).

Let's get acquainted with the range and types of asphalt production plants

There are three types of asphalt:

Sand. It is made from sand and is used for laying sidewalks and walkways.

Fine grained. It is laid on the main road surfaces. It differs in composition from the first only in the crushed stone fraction, which is 10 mm.

Coarse grain. It is necessary to create the bottom layer of the road. From the name it is clear that for its production they take crushed stone of a large fraction (from 35 mm).

There are two types of plants that make asphalt: cyclic and continuous.

Cyclic

They are located near major cities and produce small quantities of finished products, depending on customer needs. They are good because they produce different types of asphalt.

There are also disadvantages. As a rule, cyclic factories produce a small number of goods. Also, enterprises are classified as stationary.

Continuous

This is a type of factory with minimal technical equipment that provides mobility to the enterprise. They produce asphalt non-stop.

Disadvantages: there is no special screening device and tower with which mineral elements are sifted. As a result, the finished product deteriorates.

What profit does asphalt production bring to the business organizer?

Asphalt production in our country is a highly profitable business, regardless of its scale, location and other factors affecting profit margins. This economic indicator depends on:

• Equipment used for the production of asphalt.
• Production and administrative costs of the company.
• Demand for asphalt.
• Asphalt sales prices.
• The number of competing enterprises operating in your region.

If we take as a basis the average cost of asphalt, which is produced in a small enterprise, as well as current prices for these products, then, provided that you have reliable sales channels, you can earn about 330 thousand rubles per month.

How much money do you need to start a business?

To open a business you will need considerable funds, which will be used to purchase:

• equipment (more than 1 million rubles);
• delivery and installation of units (250 thousand rubles);
• transportation costs (100 thousand rubles);
• other expenses (200 thousand rubles).

In total, you will need at least 2 million rubles. But there is also good news. The business will pay for itself in about 6 months.

An asphalt production business is a profitable project that will bring a stable profit. This is due to the high demand for road laying material.

What equipment to choose for asphalt production?

For mobile production you will need the following equipment:

• mini asphalt plant – produces 3-5 tons per hour (1 million rubles);
• mobile asphalt concrete plant - produces 10 tons per hour (4 million rubles);
• front loader (RUB 2 million).

They are suitable for work on the road laying site.

At the cyclic plant, a tower and a screen are installed, which is a sieve and a crusher. With the help of a screen, high quality of the finished asphalt is achieved, since the crushed stone is separated into fractions, preventing large particles from getting into the fine-grained form and vice versa.

OKVED code for asphalt production

According to the all-Russian classifier of activities, asphalt production belongs to the group with OKVED code 26.82.2 (production of asphalt, bitumen, pitch in blocks).

What documents are needed to open?

To operate legally, you must register your business as a sole proprietorship or limited liability company. The second option is more profitable if you are going to enter into contracts with legal entities.

The advantage is that no licenses are required. This is due to the lack of state standards. Therefore, owners have the right to choose their own production technology.

Asphalt production technology

There are three ways to make asphalt:

• hot;
• warm;
• cold.

They differ from each other in the temperature of the technological process. Below is the technology for preparing hot asphalt.

We select personnel

In order for the enterprise to function effectively, the owner must hire qualified personnel. If management plans to lay the asphalt immediately after it is prepared, then trained employees will also be required for this. Key workers:

• operators (servicing equipment);
• movers;
• general workers;
• drivers;
• accountant;
• manager.

At first, the founder will be able to take on the responsibilities of a manager. And you can entrust the maintenance of the company’s accounting records to an outsourcing company.

Where to sell asphalt?

You can offer your products:

• organizations involved in the construction and repair of federal and municipal highways;
• companies responsible for the condition of sidewalks, roads at the entrances to houses, parking lots, and roads for pedestrians.